A machine
In early 1950 Elmer Deal of Alumilith came to Polychrome from Alhambra California and told us he brought the idea of presensitized plates to 3M. We agreed to pay him five cents for each aluminum 10 by 16 wide plate and one cent for each paper presensitized plate. Fred Hozeny and I went to Alhambra and copied their hand carried rack line and formulas, Planning ahead we put up a new building on the Ashburton Ave. site adjoining the 2500 sq. ft. gas reducer building; in which we built a section for an aluminum presensitized tank plate line,
Besides
the Alum-O-Lith process we wanted to work on a grained plate. A
brother of Mr. Halpern and his wife
Freda Bonime was in the pocket book business. He directed us to Ed
Harris of Century Engineering on Orono Street in Clifton, New Jersey
who made equipment to make glass mirrors for pocket books, For us he
made a unit with two circular nylon bristle brushes which rotated at
about 300 RPM and oscillated about 30 times a minute. The aluminum
sheets were carried on a belt under the brushes while a slurry of
about 33% fine sand and pumice were sprayed on the aluminum sheets.
While the building on 2 Ashburton was being constructed it was
installed in the basement of a supermarket at the corner ofAshburton
and Woodworth Aves. Proven satisfactory, Century Engineering built
the A machine with 6 rotary nylon brushes on a belt followed by a
series of sections with rubber covered rollers which were sprayed
with water or hot silicate or potassium zirconium fluoride solution
and rinses. After drying the aluminum plates were coated between
squeeze rollers with diazo solution.