Wednesday, May 18, 2016

stencil manufacturing 3

Stencil Manufacturing ( part 3)

The coated stencils were mounted on a backing sheet. The backing sheet was a piece of Kraft paper that had been lightly coated with mineral oil so it would not absorb the oils from the coated stencils. Originally, we bought this paper from Link in New Jersey. The top of the backing sheet were printed with the name of the company selling the stencils. While we sold stencils with the Polychrome label the majority were sold to accounts that had their own label. Two duplicating machine manufacturers Gestetner and Speed-o-Print became our biggest customers. Holes were punched in the top of the backing sheet to match the clamp on the duplicator to which the typed stencil was fastened. The original Gestetner heading required a complicated die. Later they simplified it. After printing the backing sheet was perforated so that after the stencil was typed the backing sheet below the punched stub could be torn off. The backing sheet was then passed through a Pot Devin gluer and the stencil sheet which had been cut to the proper size was glued on. The assembled stencil was then imprinted with a ruler guides. Some special stencils, which were mounted on an unoiled backing sheet ha a piece of parchment paper inserted between the backing sheet and the stencil. To complete eliminate the typewriter keys from filling with the stencil coating the more expensive stencils were sold with a sheet of pliofilm, a thin chlorinated rubber film made by Goodyear. This was attached to the backing sheet stub with dots of a removable glue. To make corrections the typist would pull the playful down the pliofilm and apply correction fluid to the error and retype. We bought the correction fluid from Starkey. We purchased styli and lettering guides for resale were made by Monks operating as Technigraph. To prevent the stencil oils from wrinkling the pliofilm a parchment sheet was inserted between the stencil and pliofilm. Later the pliofilm was glued on a short piece of paper a tab which was folded over and could be place over the stencil backing sheet assembly. These could be put separately in the package and used several times. The stencils were packaged in quires. That is 24 sheets. Included with the stencils were 8 or 12 carbon coated sheets enclosed in a parchment folder which was sometimes printed. For blue and green stencils the carbon coating was white. For yellow and white stencils black carbon paper was used. These carbon papers made much easier for the typist to see what was being typed.